Services
Faster Production Cycles
- Our advanced technology reduces cycle times, enabling you to produce more in less time, meeting high demand with ease.
Accelerated Setup & Operation
- User-friendly controls and intelligent automation ensure quick setup and seamless operation, getting you up and running faster.
Superior Speed with Precision
- Achieve high-speed production without sacrificing precision or quality, ensuring consistent output and reduced waste.
Timely Support
- Our responsive technical support and maintenance services keep your machines running at peak performance, minimizing downtime and maximizing efficiency.
Higher Output, Greater Profits
Higher Output, Greater Profits
Using our advanced PET preform injection molding technology, your production capacity can increase by 20% compared to other models on the market.
- Example: For 500/550ml bottles with preform weight of 13.5g (48-cavity, 12.8g-16g gram weight), our system produces an additional 700 kg of preforms per day.
- Monthly Output: That's 21 tons more preforms every month!
- Increased Profit: With a profit margin of US$80/ton, this means you’ll earn an extra US$1,615 every month by switching to DEEPBLUE’s efficient solution.
Speed You Can Count On
Speed You Can Count On
- High-Speed Clamping Unit: Increase the speed of your entire production line by over 60%, ensuring more cycles per hour and higher output.
- Fast Ejection System: Our high-speed ejection system design enhances the line speed by more than 50%, cutting down cycle time and boosting production.
- Efficient E-Charging Unit: With a 30% faster charging speed, our e-charging unit prepares material quickly, reducing downtime and keeping your line moving efficiently.
Product Features and Technical Advantages
Clamp unit
High Efficiency
- Industry-leading high-speed mold clamping unit, special designed for PET preform mold, with high speed and high repeatability.
- Clamping force even on the platen, with very little platen deformation. Can extend machine lifetime effectively.
Injection Unit
Energy Saving
- Use double linear guides for injection unit, ensure high injection speed and low energy consumption, meanwhile low down the Mechanical back pressure.
- Double parallel carriage cylinders design, ensure injection unit work stable and reliable.
hydraulic circuit design
hydraulic circuit design
- For 320-ton and larger machine models, a closed-loop servo proportional valve control is used for the clamping unit, ensuring the machine operates at high speeds while maintaining superior precision and repeatability.
eject cylinder
Modular Design
- The specially developed ejection cylinder for the PET machine delivers powerful force and fast speed, effectively reducing cycle time and increasing output capacity.
- It features a specially reinforced hydraulic charging motor with a backwashing and self-lubricating function, ensuring high charging speed, excellent stability, and extended service life of the hydraulic motor.
CONTROL UNIT
SMART
- Equipped with a high-speed controller and a 10-inch color display panel, the system offers high precision and rapid response.
- The user-friendly interface is intuitive and easy to navigate.
- The PET mold needle valve control function is specifically designed to enhance the quality of PET products.
- The specialized program for PET injection molding machines optimizes cycle time, ensuring maximum efficiency.
Industry Applications & Market Needs
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Beverage Industry
PET bottle production for water, carbonated drinks, juices, etc.
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Cosmetics Industry
High-quality PET containers that meet international standards.
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Packaging Industry
Versatile PET bottles for a variety of packaging needs.
What is a PET Preform Injection Molding Machine?
A PET Preform injection molding machine is designed specifically to produce PET (Polyethylene Terephthalate) preforms, which are used to manufacture bottles and containers for the beverage, cosmetics, and food industries.
What factors should I consider when selecting a PET Preform Injection Molding Machine?
Key factors include the machine's tonnage (clamping force), the number of cavities, cycle time, production capacity, energy efficiency, and compatibility with the type of PET resin you are using.
What are the typical clamping forces for PET Preform Injection Molding Machines?
PET preform machines typically range from 100 tons to 650 tons, depending on the size of the preforms and the number of cavities required.
How many cavities should the machine have?
The number of cavities depends on your production volume needs. More cavities allow higher production rates. Machines with 16,24, 32, 48, or 72 cavities are common for high-volume production.
How energy-efficient are PET Preform Injection Molding Machines?
Many modern machines are equipped with servo motors and energy-saving technologies, reducing energy consumption by up to 30-50% compared to older models.
What kind of cooling system is required for PET Preform production?
PET preform machines need efficient cooling systems to maintain optimal cycle times. Water-cooled systems are commonly used to quickly cool the preforms and maintain high production efficiency.
How can I ensure the quality of preforms produced by the machine?
Quality is affected by factors like precise control over temperature, pressure, and cycle times. It's important to choose a machine with advanced control systems to ensure consistent and defect-free preforms.
What are the maintenance requirements for a PET Preform Injection Molding Machine?
Regular maintenance is crucial for machine longevity and consistent performance. This includes lubrication, checking for wear on the molds, cleaning the cooling system, and ensuring the servo motors and other components are functioning properly.
What is the average production cycle time for a PET Preform Injection Molding Machine?
Cycle times for PET preform machines vary based on the machine’s size, mold configuration, and preform design. On average, the cycle time can range from 12 to 30 seconds, depending on the machine's configuration.
What after-sales services and support are available?
We offer comprehensive after-sales services, including installation assistance, training, spare parts availability, and ongoing technical support. It’s important to verify the scope of these services before purchasing.
What is the price of a PET Preform Injection Molding Machine?
The price of a PET Preform injection molding machine varies based on the tonnage, number of cavities, and the level of automation. Prices typically range from $50,000 to $200,000 or more for higher-capacity machines. Customization and additional features can further affect the final cost.
What should I consider when selecting a PET Preform Mold?
The quality and design of the mold are critical for producing high-quality preforms. Key factors to consider include the number of cavities, cooling efficiency, mold material, and precision. A well-designed mold ensures high output, minimal defects, and longer mold life.
What is a PET Stretch Blow Moulding Machine, and how does it differ from a PET Preform Injection Molding Machine?
A PET stretch blow molding machine is used to convert PET preforms into final bottle shapes by stretching and blowing the preforms into molds. It differs from a PET preform injection molding machine, which only produces the preforms (the intermediate product). Both machines are essential parts of the PET bottle manufacturing process.